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GDBLDT150 Synchronous jacking system for bridge beam launching
GDBLDT150 Synchronous jacking system adopts PLC control, displacement sensors, pressure monitoring and hydraulic synchronous control to achieve accurate and stable bridge jacking operation.
GDGDBLDT800
8000
2000
2000
150/400/100
1880x1380x700
Introduction
Product Details
Technical data
Cases
Inquiry
Description

The GDBLDT150 synchronous jacking system for bridge beam launching is an intelligent hydraulic walking jacking solution developed on the basis of traditional multi-point synchronous jacking technology. Instead of using conventional continuous jacking or steel strand dragging methods, it adopts independent walking jacking units installed on temporary piers or supporting platforms. The complete system is composed of several intelligent walking jacking devices, which work together to perform cyclic actions such as vertical lifting, loaded forward movement, beam lowering and support switching. Through repeated synchronized movements, the system can smoothly push heavy bridge structures forward.

Bridge Walking Jacking System
Bridge Launching Jacking System
Three-Directional Hydraulic Jacking System


Compared with traditional bridge launching construction using steel strand pulling, the GDBLDT150 synchronous jacking system offers higher safety, better stability and easier alignment adjustment. It does not require additional lateral limiting devices, because the built-in adjustment mechanism can accurately control the transverse, longitudinal and vertical positions of the bridge structure. This makes it especially suitable for bridge beam launching, steel box girder pushing, large steel arch beam installation and heavy bridge component translation.

Intelligent Walking Jacking System


Each walking jacking device is mainly composed of a sliding box, slideway, PTFE sliding plate, vertical jacking jack, horizontal translation jack, deviation correction mechanism, hydraulic pump station and local control system. Multiple walking jacking devices can also be connected with a master control system to achieve centralized monitoring, coordinated operation and multi-point synchronous control.

Multi-Point Synchronous Jacking System


The GDBLDT150 intelligent walking jacking system adopts a distributed control system, allowing actuators to be arranged separately while being operated through one centralized control platform. The system can realize multi-point synchronous lifting under uneven load conditions, and can monitor the pressure and displacement of each jacking point in real time during bridge lifting and launching.

Step-by-Step Launching System


With force and displacement double closed-loop control, the GDBLDT150 synchronous jacking system for bridge beam launching ensures accurate synchronization, stable movement and precise bridge alignment throughout the jacking process. It is widely used in special bridge construction applications such as bridge beam launching, steel box girder launching, large steel arch beam installation, bridge pushing, bridge lifting, deviation correction and heavy structure translation.

intelligent walking jacking pump station
intelligent walking jacking pump

Application

The GDBLDT150 synchronous jacking system for bridge beam launching is mainly used in bridge construction, bridge beam installation, steel box girder launching, steel arch beam pushing and heavy structure translation projects. It is especially suitable for construction sites where large bridge components need to be lifted, pushed, aligned and positioned with high accuracy.

Automatic hydraulic bridge lifting system
Bridge girder jacking system


This intelligent hydraulic jacking system can complete vertical lifting, longitudinal pushing, lateral deviation correction and beam lowering through coordinated multi-point synchronous control. It is widely applied in highway bridges, railway bridges, viaducts, overpasses, river-crossing bridges and urban bridge construction projects.

Heavy load bridge lifting system
Bridge superstructure jacking system


The system is also suitable for bridge maintenance and reconstruction projects, such as bridge beam replacement, bridge alignment adjustment, bridge bearing replacement and heavy load structure repositioning. With real-time pressure and displacement monitoring, the GDBLDT150 system ensures safe, stable and precise movement during complex bridge launching operations.

Multi-point synchronous bridge jacking system


Typical applications include:
Bridge beam launching
Steel box girder pushing
Large steel arch beam installation
Bridge girder lifting and translation
Bridge longitudinal pushing construction
Bridge lateral deviation correction
Bridge alignment adjustment
Bridge bearing replacement
Viaduct and overpass construction
Heavy steel structure moving
Multi-point synchronous lifting projects
Large bridge component installation

PLC controlled bridge jacking system

Features
1. Three-Directional Synchronous Control
The GDBLDT150 synchronous jacking system is equipped with a master control system, which can control multiple jacking units in three directions. It can perform vertical lifting, longitudinal pushing and lateral deviation correction either automatically or manually, ensuring smooth and coordinated bridge beam launching.
2. Precise PLC Control System
The system adopts advanced sensor technology, PLC control technology, frequency conversion control and computer software. It can accurately control displacement and synchronization, making the bridge jacking and launching process more stable and reliable.
3. Force and Displacement Dual Control
With force and displacement synchronous dual control, the system can realize real-time deviation correction during the jacking process. This helps maintain the required slope of the steel beam and ensures the overall alignment of the bridge structure.
4. Special Double-Jack Correction Structure
The deviation correction structure adopts a double-jack design, which prevents lateral force from being transferred to hydraulic cylinders in other directions during correction. The main jacking point is designed with a spherical plate structure, which is helpful for automatic centering and leveling during bridge lifting.
5. Real-Time Monitoring and Feedback
The control system can display key working parameters in real time, including displacement, pressure of each jacking point, oil pump status and solenoid valve operation status. Through real-time feedback control, the system improves operation safety and construction accuracy.
6. Low-Friction Sliding System
The sliding structure is made of special wear-resistant materials. The static friction coefficient can reach 0.06, and the dynamic friction coefficient can reach 0.03, which helps reduce resistance and ensures smoother bridge beam movement.
7. Modular Structure Design
The jacking and pushing structure adopts a modular design, reducing the workload of on-site pipeline connection and installation. This design also helps lower operation risks and makes the system easier to assemble, maintain and transport.
8. Compact and Cost-Effective Design
The system features a simple structure, small working space requirement and relatively low construction cost. It is especially suitable for bridge launching projects with limited site conditions.
9. Intelligent Data Management and Safety Protection
The GDBLDT150 intelligent jacking system supports data recording, intelligent management and over-limit alarm functions. When displacement, pressure or synchronization exceeds the preset range, the system can issue alarms in time, making the whole bridge jacking operation safer and more reliable.

ridge bearing replacement jacking system
Product Details
Automatic Synchronous Lifting System
Heavy Load Synchronous Jacking System
Hydraulic Jacking System for Bridge Maintenance
Multi-Cylinder Synchronous Jacking System
PLC Synchronous Lifting System
Synchronous Hydraulic Lifting System
Technical Parameters
Technical Data
Technical parameters of GDBLDT150 synchronous jacking system:
Model Thrust (KN) Stroke(mm) Working pressure(MPa) Cylinder effective area (m2) Dimensions(mm)
GDGDBLDT150 Lifting thrust 1500 200 48 3.14x10-2 1050x735x390
Jumping thrust 300 400 47 0.64x10-2
Correcting thrust 300 100 47 0.64x10-2
GDGDBLDT200 Lifting thrust 2000 200 48 4.15x10-2 1600x860x470
Jumping thrust 600 400 53 1.13x10-2
Correcting thrust 600 100 53 1.13x10-2
GDGDBLDT400 Lifting thrust 4000 200 50 8.04x10-2 1655x1185x560
Jumping thrust 1300 400 52 2.54x10-2
Correcting thrust 1300 100 52 2.54x10-2
GDGDBLDT650 Lifting thrust 6500 200 52 12.56x10-2 1800x1330x650
Jumping thrust 1300 400 52 2.54x10-2
Correcting thrust 1300 100 52 2.54x10-2
GDGDBLDT800 Lifting thrust 8000 150 53 16.08x10-2 1880x1380x700
Jumping thrust 2000 400 49 4.15x10-2
Correcting thrust 2000 100 49 4.15x10-2
GDGDBLDT1000 Lifting thrust 10000 200 52 19.24x10-2 2250x1500x1080
Jumping thrust 2000 400 49 4.15x10-2
Correcting thrust 2000 100 49 4.15x10-2


Technical parameters of the intelligent walking jacking pump station:
Serial number Parameters GDBLBZ4X4-500A type GDBLBZ4X8-315A type
1 Rated pressure 50MPa 31.5MPa
2 Rated flow 4X4L/min 4X8L/min
3 Total motor power 16kW 16kW
4 Hydraulic working medium 32# high-quality anti-wear hydraulic oil (winter)
46# high-quality anti-wear hydraulic oil (summer)
32# high-quality anti-wear hydraulic oil (winter)
46# high-quality anti-wear hydraulic oil (summer)
5 Pressure transmitter accuracy Range: 0~70MPa
Accuracy: 0.3%FS
Range: 0~70MPa
Accuracy: 0.3%FS
6 Hydraulic oil filling amount 400 liters/unit 400 liters/unit
7 Jack displacement measurement Range: 0~600mm
Resolution: 0.1mm
Accuracy: 0.5%FS
Range: 0~600mm
Resolution: 0.1mm
Accuracy: 0.5%FS
8 Weight 580kg 680kg
9 Dimensions 1200X1100x1070 1200X1100X1070
10 Control three-way jacking quantity 2 2
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