Refractory Equipment

Working principle of refractory castable pan mixer:
1. Rotational mixing: The components of refractory castable (such as aggregate, powder, binder, etc.) are uniformly mixed through the interaction between the rotating disk and the mixing blades of the pan mixer.
2. Efficient mixing: The design of the mixing blades causes the materials to be sheared, flipped and dispersed during the rotation process, thereby achieving a fast and uniform mixing effect.
3. Discharge control: After mixing, the mixed refractory castable is discharged through the discharge port for subsequent construction or molding.

Application cases of refractory gunning machine for furnaces for melting Cu: Copper smelting plant: used for lining repair of reverberatory furnace, tilting furnace, anode furnace and other equipment. Recycled copper smelting: In the process of scrap copper recovery smelting, the gunning machine can quickly repair the furnace lining and adapt to frequent furnace switching.

A refractory gunning machine is a critical piece of equipment in foundry factories, used for spraying refractory materials to form protective linings on furnace walls, ladles, and other high-temperature equipment. Refractory gunning machine is suitable for various refractory materials, including castables, plastics, and ramming mixes, making it adaptable to different foundry processes.

A refractory gunning machine is a specialized piece of equipment used in industrial applications to apply refractory materials, forming protective linings on the surfaces of high-temperature equipment such as furnaces, kilns, and reactors. These linings are crucial for maintaining structural integrity, reducing heat loss, and protecting equipment from chemical and thermal degradation.

Refractory Gunning Machine for Blast Furnace Kiln is a key equipment used in the modern steel industry to repair and maintain the lining of blast furnaces. It uses high-pressure spraying technology to quickly and evenly cover the refractory mixture on the damaged refractory surface to form a new protective layer.

Refractory Gunning Machine is a special equipment used for repairing the refractory layer of high-temperature industrial equipment (such as boilers, chimneys, coke ovens, etc.). It uses high-pressure spraying to evenly cover the damaged surface with refractory materials (such as lime-based refractory mud) to form a new refractory layer. For the repair of lime-based refractory materials on boiler chimneys, it is necessary to select a gunning equipment suitable for lime-based materials.

Small refractory cement mixer featurers:
High Efficiency Mixing: The reasonable mixing mechanism and mixing speed can ensure the uniform mixing of refractory mortar or cement-based refractory materials and improve the mixing efficiency.
Strong Durability: Since refractory materials usually have high hardness and abrasiveness, the mixer is made of wear-resistant materials to extend the service life of the equipment.
Easy Operation: The equipment has a compact design and an intuitive operating interface, which is easy to operate and maintain.
Strong Adaptability: The mixing parameters and mixing time can be adjusted according to different refractory material formulas and mixing requirements to meet production needs.

Refractory materials powder mixer and production line

High intensive customised castable refractory pan mixer is used for mixing refractory materials for lining furnaces, kilns, reactors, and other high-temperature industrial applications. These materials materials are typically made from aggregates, binders, and additives and require thorough and intensive mixing to ensure a homogeneous and uniform consistency.

500KG Portable Electric Refractory Concrete Pan Mixer

Refractory and UHPC are often used for smaller, more precise batches, especially when dealing with special applications. The capacity of the concrete mixer for refractory material and UHPC should be designed to suit small to medium batches, typically between 50 and 500 liters, depending on the application.

As a professional tundish spraying machine manufacturer, our ability to provide quality products is undoubtedly an important competitive advantage. Tundish plays a vital role in the metallurgical industry, especially in the continuous casting process, where it is used to store and distribute molten metal, ensuring the stability and efficiency of the casting process.

Tundish spraying machine for steel ladle is a device specially used for spraying refractory materials on the inner wall of steel ladle or tundish. This equipment plays a vital role in the process of steel smelting and continuous casting. It can effectively protect the inner wall of steel ladle and tundish, prevent molten steel from eroding the wall of the tundish, thereby increasing the service life of steel ladle and tundish, and ensuring the smooth progress of continuous casting production.

The primary function of tundish lining spraying systems is to apply a uniform and durable layer of refractory material to the tundish lining. This layer acts as a barrier, protecting the tundish from the high temperatures and corrosive environments encountered during steel production.

Tundish gunning spraying machines are specialized equipment used in the metallurgical industry, particularly in the production of steel. They are primarily utilized for the application of refractory gunning mixes to the linings of tundishes, which are vessels used to temporarily store molten steel before it is poured into molds for casting.

Gunning mixes for tundish lining are composed of refractory aggregates and powders, binding agents, and admixtures. The refractory aggregates and powders provide the main mechanical strength and refractoriness of the material, while the binding agent holds these particles together to form a cohesive mass. Admixtures may be added to improve specific properties such as workability, setting time, or resistance to erosion and corrosion.

Tundish Spraying Plant refers to a specialized facility or setup within a steel plant that is equipped with tundish spraying machines to manage the cooling and protection of the tundish during the continuous casting process. The tundish is a key component in casting molten steel into molds, and the spraying plant is designed to ensure that the tundish is adequately cooled, preventing overheating, wear, and oxidation of the molten steel.

The working principle of the tundish gunning machine is relatively simple but highly efficient. It first delivers the refractory material to the spray gun through the feeding system, and then uses high-pressure airflow or a hydraulic system to drive the spray gun to evenly spray the refractory material onto the inner surface of the tundish. During the spraying process, the equipment will be precisely controlled according to preset parameters (such as spraying speed, spraying thickness, etc.) to ensure the spraying quality and effect.

Tundish spraying machine steel plant equipment is a mechanical device specially designed for spraying refractory materials onto the inner surface of tundish.
Function:
Quickly and evenly spray refractory materials on the inner surface of the tundish to repair the wear caused by high temperature and scouring.
Prolong the service life of the tundish, reduce the replacement frequency, and thus reduce production costs.
Ensure the stability and safety of the tundish during the continuous casting process, and improve the quality of molten steel and production efficiency.

With the continuous development of the metallurgical industry and the diversification of production needs, tundish spray equipment have also begun to show a trend of diversification and customization. Different models of gunning machines are suitable for different types of tundishes and refractory materials, and can meet the specific needs of different production lines. At the same time, we also provide customized services, designing and manufacturing according to the specific requirements of customers to ensure the best performance and adaptability of the gunning machine.

Tundish Gunning Machine is a specialized equipment used in the steel industry to apply refractory materials to the inner surfaces of the tundish, a key component in the continuous casting process. The tundish holds molten metal before it is cast into the final shape, and applying a refractory lining inside the tundish is critical for protecting it from the extreme temperatures and corrosive effects of molten metal.
Applications:
– Steel Mills: Primarily used in steel mills with continuous casting units, where tundishes are crucial for transporting molten metal.
– Refractory Maintenance: Used to repair and reline tundishes regularly, ensuring that the equipment is well-protected and operating efficiently.
– Casting Process: Supports uninterrupted casting by maintaining the refractory lining, which is vital for ensuring that the molten metal remains at the correct temperature and free from contaminants.

Tundish Gunning Spraying Machine is typically used in the steel industry, specifically for the application of refractory materials to the tundish, which is a vessel used in continuous casting to hold and transport molten metal. This machine helps improve efficiency, reduce the need for manual labor, and ensure consistent and even coating of the tundish for better performance and durability.

Solid and moistened concrete conveying pumps are widely used in various construction sites, especially in large-scale construction sites. They can not only meet the concrete delivery needs of high-rise buildings, but also are suitable for a variety of complex construction environments such as bridges, tunnels, and water conservancy projects.

Refractory mortar pumps are specialized pieces of equipment used for the application of refractory mortars, which are heat-resistant materials used in high-temperature applications, such as lining furnaces, kilns, and other industrial processes. These pumps typically use either pneumatic or hydraulic pressure to spray or pump the refractory mortar onto surfaces, ensuring an even and consistent layer.

Refractory mixing and casting unit applications:
Furnace Lining:
Mixing and applying refractory concrete between refractory bricks or blocks in furnaces.
Kiln Repair:
Repairing or replacing refractory linings in kilns.
Industrial Heating Equipment:
Applying refractory concrete in various industrial heating applications where high-temperature resistance is required.

A refractory concrete mixer and pump is a specialized piece of equipment designed to mix and deliver refractory concrete, which is used in high-temperature applications such as lining furnaces, kilns, and other industrial heating equipment.

Refractory concrete pumps are specialized machines designed to handle the dense, abrasive, and sometimes high-viscosity nature of refractory concrete. These pumps are commonly used in high-temperature applications, such as lining furnaces, kilns, and other industrial heating equipment.

The PX 200 refractory concrete pump is a specialized piece of equipment designed for pumping refractory concrete, which is used in high-temperature applications such as lining furnaces, kilns, and other industrial heating equipment. This type of pump is typically built to handle the unique properties of refractory concrete, including its high abrasiveness and sometimes high viscosity.

A mortar refractory conveying pump is a specialized piece of equipment designed to mix and deliver refractory mortars, which are used in high-temperature applications, such as lining furnaces, kilns, and other industrial heating equipment. 

A mortar mixing and conveying pump, also known as a mortar pump or mortar sprayer, is a specialized piece of equipment designed to mix and deliver mortar to the point of application in construction projects. These pumps are commonly used for tasks such as bricklaying, plastering, and stucco application.